LEITNER DESIGNS ACS FORGED BED RACK - FORD (2004-2025)

Leitner Designs Active Cargo System For Ford Trucks

Transform your Ford truck into an adventure-ready machine with the Leitner Designs ACS FORGED bed rack. Whether you're driving a Ranger, F-150, F-250, F-350, F-450, or even the compact Maverick, there's a Leitner bed rack engineered specifically for your truck. This no-drill, bolt-on system delivers professional-grade cargo capacity without permanent modifications.

Built in Corona, California, the Leitner ACS represents the culmination of five years of development and real-world testing. We're talking hundreds of thousands of miles on the toughest trails and harshest conditions imaginable. This Ford bed rack isn't just designed—it's proven.

From the compact 4.6-foot Maverick bed to the massive 8-foot long beds on Super Duty trucks, Leitner Designs offers precision-engineered solutions for the entire Ford truck lineup. Each rack is laser-cut to match your specific model's bed dimensions and mounting points perfectly.

What Is The Leitner Designs ACS FORGED?

The ACS FORGED represents Leitner's next-generation Active Cargo System. It builds on the battle-tested foundation of the original ACS Classic while incorporating modern engineering improvements and enhanced capabilities. This isn't just an incremental update—it's a significant evolution.

This Ford bed rack features single-piece aluminum alloy uprights that eliminate weak points you'd find in welded designs. Combined with custom Grade 10.9 alloy steel fasteners, you get a system engineered to handle extreme abuse. The black Zi-Ni coating on every bolt provides superior corrosion resistance, and the pre-applied Loctite prevents loosening under the constant vibration of off-road driving.

The NDNS (No Drill, No Slide) configuration means this rack bolts to your Ford's existing factory mounting points without drilling. The rear load bar remains fixed, making it perfect for permanent rooftop tent installations or gear carriers that stay mounted year-round.

Leitner Bed Rack Key Features

True No-Drill Installation

The Leitner Designs bed rack preserves your Ford's bed integrity completely. By utilizing factory mounting points, you avoid drilling holes that could lead to rust, leaks, or structural concerns. This reversible installation means you can remove the rack without leaving any trace—important for resale value and warranty considerations.

Aircraft-Grade Aluminum Construction

Weighing just 85 pounds, this rack delivers serious strength without the weight penalty of steel alternatives. The aluminum alloy construction means better fuel economy, improved handling, and less strain on your suspension. Plus, aluminum naturally resists corrosion, so you won't see rust forming after years of use.

Professional-Grade Fasteners

Every bolt in this system is specifically engineered for the ACS FORGED. The Grade 10.9 rating exceeds standard hardware strength, while the black Zi-Ni coating provides exceptional corrosion protection. Pre-applied Loctite on every fastener means you won't spend time retightening bolts after rough roads.

Quad-Rail Load Beam Design

The heavy-duty 2.0-inch square load bars feature four T-slot channels—two on top, one fore-aft, and two on the bottom. This quad-rail configuration gives you virtually unlimited mounting options for accessories, tie-downs, recovery gear, and custom solutions.

Cross-Brand Accessory Compatibility

Your Leitner bed rack works seamlessly with Thule, Rhino-Rack, and Yakima accessories. Already invested in crossbars or cargo systems? They'll mount directly to your rack. This compatibility expands your options and protects your existing investment.

DECKED System Integration

Running a DECKED drawer system in your Ford bed? The Leitner Designs ACS FORGED mounts right above it. You get organized drawer storage below and massive cargo capacity above—the ultimate combination for serious truck users.

Optional GearPod Storage

Leitner's patented GearPods (US Patent 10259508) add locking, weather-resistant storage within easy reach. These aerodynamic boxes follow your truck's body lines to reduce wind noise while keeping tools, recovery equipment, and valuables secure and dry.

Leitner Designs ACS Specifications

Specification	Details
Weight	85 lbs
Height from Bed Caps	23 inches
Load Bar Size	2.0" square
Material	Aluminum alloy
Fasteners	Grade 10.9 black Zi-Ni coated
Off-Road Dynamic Capacity	400 lbs
On-Road Dynamic Capacity	800 lbs
Static Capacity (Parked)	1,400 lbs
Finish	Dual-stage powder coated
Manufacturing	Corona, California, USA
Patent	US Patent 9586629

Weight Capacity Explained

The Leitner bed rack offers three different weight ratings for different use scenarios. Understanding these ratings ensures safe operation and maximum capability.

The off-road dynamic rating of 400 pounds applies during active off-road driving on trails, forest roads, and rough terrain. This conservative rating ensures everything stays secure when your truck is flexing and bouncing over obstacles.

The on-road dynamic rating of 800 pounds doubles your capacity for highway and paved road use. This rating works perfectly for road trips with bikes, cargo boxes, kayaks, or other gear mounted topside.

The static rating of 1,400 pounds applies when parked. This massive capacity easily handles the heaviest rooftop tents available. You can sleep comfortably in your tent without worrying about stressing the rack or your Ford's bed structure.

Ford Bed Rack Installation

Installing the Leitner Designs ACS on your Ford is refreshingly straightforward. The no-drill design eliminates the need for specialized tools, welding, or fabrication skills. You just need basic hand tools and a couple of hours.

Begin by positioning the side rails over your Ford's factory bed mounting points. Leitner's precision laser-cutting ensures perfect alignment with your specific model. Secure the rails using the included stainless steel mounting hardware, threading bolts into existing factory mounting points.

After securing the rails, slide the crossbars into the side rail channels. Position them based on your cargo requirements—close together for small items, farther apart for rooftop tents or long cargo. Add the wind deflector by sliding T-nuts into the front crossbar's aluminum extrusion.

Most installations take 2-4 hours depending on experience and whether you're adding accessories. Leitner provides comprehensive instructions with every rack, and detailed installation videos are available online.

Modular Design Benefits

The Leitner ACS shines through its modular design. Unlike fixed welded racks, this system lets you customize crossbar spacing for any cargo situation you encounter.

Mounting a rooftop tent? Position crossbars according to the manufacturer's specifications. Hauling bikes? Space them to support the wheels properly. Carrying lumber or kayaks? Adjust spacing to maximize support and stability across the entire load.

The T-slot channels in every crossbar accept standard T-nuts and bolts, making it simple to add custom mounts, light brackets, recovery board holders, or tie-down points exactly where needed. This flexibility means the rack grows with your needs rather than limiting what you can carry.

Ford Maverick Compatibility

The compact 2022+ Ford Maverick gets its own dedicated rack configuration. The 4.6-foot bed requires specific engineering to maximize the limited space while maintaining full functionality.

This Maverick-specific rack (SKU 00-4.6NSA-1709) delivers the same build quality and features as larger Ford applications, just sized perfectly for the smaller bed. Despite the compact footprint, you still get the full 1,400-pound static capacity for rooftop tents.

Ford Ranger Compatibility

Ford Ranger owners have multiple options depending on generation and bed length:

2019-2023 Ranger 5' bed (SKU 00-5.0NSAC-1676): Fits fourth-generation Rangers
2019-2023 Ranger 6' bed (SKU 00-6.0NSAC-1677): Long bed configuration
2024+ Ranger & Ranger Raptor 5' bed (SKU 00-50USCNS-1884): Next-generation fitment

The newest 2024+ Ranger and Ranger Raptor models use a different mounting system, requiring the updated part number for proper fitment.

Ford F-150 & Raptor Compatibility

F-150 owners enjoy extensive compatibility across multiple bed lengths and configurations:

5-6' bed (SKU 00-5.6NSA-1594): Fits 2004-2025 F-150, F-150 Lightning, and Raptor models
6-6" bed (SKU 00-6.6NS-1592): Standard bed configuration, 2004-2025
8-0' bed (SKU 00-8.0NDNS-1710): Long bed, 2009-2025,

The F-150 Lightning electric truck uses the same rack as gas-powered models, so EV owners get full compatibility.

Ford Super Duty Compatibility

F-250, F-350, and F-450 Super Duty trucks have dedicated configurations:

F-250 6-8" bed (SKU 00-6.6NS-1592): 2004-2025 models
F-250 8-0" bed (SKU 00-8.0NDNS-1710): 1999-2025 models,
F-350 6-8" bed (SKU 00-6.6NS-1592): 2004-2025 models
F-350 8-0" bed (SKU 00-8.0NDNS-1710): 2004-2025 models,
F-450 8-0" bed (SKU 00-8.0NDNS-1710): 1999-2025 models,

Note that 8-foot bed racks cost $1,950 due to additional materials and engineering required for longer spans.

Compatible Accessories

The Leitner bed rack transforms your Ford into a true adventure platform. Rooftop tents from CVT, Roofnest, iKamper, Tepui, and other manufacturers mount directly using the rack's robust crossbar system. The 1,400-pound static capacity handles even the largest family-sized hardshell tents.

Bike racks, kayak carriers, and cargo boxes from Thule, Yakima, and Rhino-Rack integrate seamlessly using the quad-rail T-slot mounting system. Carry multiple bikes, kayaks, paddleboards, or combinations of different gear simultaneously.

Recovery equipment like Maxtrax, Hi-Lift jacks, off-road lighting, jerry can holders, shovel mounts, and axe holders all find easy mounting points. The modular design lets you configure everything exactly how you want it.

Leitner's own accessory ecosystem includes GearPods for secure storage, dedicated light mounting brackets, table systems, and more—all engineered specifically for the ACS platform.

Pros & Cons

Pros:

No-drill installation preserves bed integrity and resale value
Lightweight aluminum construction maintains fuel economy and handling
Industry-leading 1,400-pound static capacity for heavy rooftop tents
Extensive Ford compatibility from Maverick to F-450

Cons:

Not compatible with most tonneau covers due to above-bed-rail mounting
Fixed rear bar limits loading options for motorcycles and ATVs

Why Choose Leitner Designs?

Leitner Designs has perfected truck bed racks through years of real-world testing in extreme conditions. The ACS FORGED isn't theoretical engineering—it's built by people who actually use their trucks hard and understand what works and what fails.

American manufacturing in Corona, California ensures strict quality control and supports domestic jobs. The limited lifetime warranty backs up Leitner's confidence in their engineering and materials.

Compare this to imported racks that might save money initially but use inferior aluminum, questionable welds, and lack proper engineering for your specific Ford model. The Leitner bed rack will still be performing when cheaper alternatives have failed.

Frequently Asked Questions

Which Ford trucks are compatible?

This rack fits 2022+ Maverick, 2019+ Ranger, 2004+ F-150/Lightning/Raptor, 1999+ F-250/F-350/F-450 Super Duty. Multiple bed lengths available for most models.

What's included with the rack?

Every rack includes laser-cut aluminum side rails, heavy-duty crossbars, wind deflector, all mounting hardware, rubber seals, and detailed installation instructions.

Can I install this myself?

Yes. The bolt-on design requires only basic hand tools. Most people complete installation in 2-4 hours. Having a helper makes positioning the assembled rack easier.

Will this fit my tonneau cover?

No. The rack mounts above the bed rails, making it incompatible with most tonneau covers. You'll need to choose between rack functionality and bed cover protection.

What about fuel economy impact?

The 85-pound weight and low-profile design minimize fuel economy impact. Actual impact depends on what you carry—empty racks have minimal effect compared to loaded configurations.