Leitner Designs GearPOD HD Truck Bed Rack Gear Box

SKU: 00-GPHDA-1940

Leitner Designs GearPOD HD installed on ACS bed rack side view

GearPOD HD technical drawing showing dimensions and 48 gallon storage

Leitner GearPOD HD open showing dual air-struts and interior storage

Leitner Designs GearPOD HD installed on Active Cargo System rack on truck

GearPOD HD diamond-plate aluminum exterior texture close-up

GearPOD HD stainless steel reinforced locking latch detail

Leitner GearPOD HD side-mounted on truck bed rack lifestyle view

GearPOD HD automotive-grade silicone seal close-up detail

Leitner Designs GearPOD HD dual-stage powder-coated mounting bracket

GearPOD HD CNC-welded diamond-plate aluminum construction detail

Leitner Designs GearPOD HD Truck Bed Rack Gear Box

SKU: 00-GPHDA-1940

$999.99

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Call Our Experts: (844) 200-3979

Easy Financing

60 Days Returns!

Safe & Secure Checkout

The Leitner Designs GearPOD HD: 48 Gallons of Side-Mount Storage for Your ACS Truck Bed Rack

Most truck bed toolboxes steal real estate from your bed and force you to lean over the side to dig for gear. The Leitner Designs GearPOD HD throws that whole approach out. Side-mounted on your Active Cargo System bed rack, the GearPOD HD gives you 48 gallons (192 quarts) of lockable, weather-sealed storage that opens at chest height for easy access to every piece of overland gear. CNC-welded diamond-plate aluminum exterior. Dual air-struts for one-handed opening. Automotive-grade silicone seal. Stainless steel reinforced locking latch. This is the truck bed rack gear box overlanders pick when bed storage actually has to work for them.

20% More Storage Than the Original GearPOD XL

The GearPOD HD delivers 20 percent greater internal storage volume than the GearPOD XL at 48 gallons (192 quarts), while maintaining the same exterior dimensions. That extra space comes from re-engineered internal geometry and the redesigned bracket system.

What fits in 48 gallons? More than you would think. Recovery gear, camp kitchen essentials, tools and spares, awning walls, and two or three big duffels of clothes. The GearPOD HD is sized for serious overland trips, not weekend runs.

Interior and Exterior Dimensions

Inside dimensions: 48" wide, 14" deep, 13" tall
Storage volume: 48 gallons / 192 quarts
Weight: 50 lbs
Weight capacity: 150 lbs

CNC-Welded Diamond Plate Aluminum Construction

The GearPOD HD body is manufactured from CNC-welded 5000 series aluminum plate with a diamond-textured exterior. Diamond plate is not just for looks. The textured surface adds rigidity to flat panels, which lets Leitner use lighter material without giving up structural strength. Total weight stays at 50 lbs, which matters when you are loading 150 lbs of gear inside.

The 5000 series aluminum alloy is the right material for this application. It resists corrosion from road salt, sea air, and trail moisture, and it does not chalk or fade in sun the way painted steel boxes do.

Dual-Stage Powder-Coated Mounting Brackets

The brackets that connect the GearPOD HD to your Leitner Designs ACS rack are dual-stage powder-coated aluminum, re-engineered for maximum strength. Dual-stage powder coat puts down a primer layer first, then a top coat that bonds at the molecular level, delivering chip resistance and corrosion protection that outlasts single-coat finishes by years.

Dual Air-Struts and Side-Mount Access

The HD model upgrades to dual air-struts for opening and closing. That means the lid floats up easily with one hand, holds itself open while you load and unload, and closes smoothly with controlled descent. No more wrestling a heavy lid open with one hand while balancing gear in the other.

The side-mount design is what really sets the GearPOD HD apart from a traditional truck bed toolbox. Side-mounted on your ACS bed rack, the box opens outward at chest height. You can stand on the ground next to the truck, pop the latch, lift the lid, and pull out exactly what you need. No climbing onto the wheel well. No leaning over a tailgate full of gear. Quick access to everything from any angle around the truck.

Lockable, Weather-Sealed, and Padlock-Ready

The GearPOD HD secures with a stainless steel reinforced locking latch that ships with 2 keys included. Stainless steel keeps the lock mechanism working through salt, mud, dust, and freeze cycles that would seize a cheaper lock. For an extra layer of security, integrated padlock holes let you add your own padlock for additional theft protection.

The improved water-resistant seal uses automotive-grade silicone to keep weather out. That is the same type of seal used on premium truck and SUV doors, engineered for years of compression and flex cycles. Combined with the redesigned lid geometry, the GearPOD HD does an excellent job keeping rain, road spray, and dust off your gear inside.

ACS-Specific Engineering: Designed to Work in Unison

The GearPOD HD is engineered specifically for the Leitner Designs Active Cargo System. Installation uses four TrakLOK nuts and grade 10.9 bolts (the same hardware grade used in aerospace and high-strength industrial applications) that thread into the ACS rack's T-slots. No drilling. No custom adapters. Comes with all mounting hardware and installs in minutes.

Important to know: the GearPOD HD is designed to work with the Leitner Active Cargo System only. Mounting it on a non-Leitner rack voids the warranty against breakage or malfunction. It also does not fit the ACS Forged for the Ford Maverick (look at the GearPOD Dual for that vehicle). Confirm your ACS rack model before ordering, and reach out to us at offroadtents.com if you need help speccing the right gear box for your build.

GearPOD HD Specifications

Specification	Detail
Brand	Leitner Designs
Part Number	00-GPHDA-1940
Material	CNC-welded 5000 series diamond-plate aluminum
Inside Dimensions	48" W x 14" D x 13" H
Storage Volume	48 gallons / 192 quarts
Weight	50 lbs
Weight Capacity	150 lbs
Brackets	Dual-stage powder-coated aluminum
Air-Struts	Dual, for one-handed opening and controlled closing
Seal	Automotive-grade silicone
Latch	Stainless steel reinforced, key-locking
Extra Security	Integrated padlock holes
Fasteners	Grade 10.9 Black Zinc-Nickel-plated
Compatibility	Leitner Designs Active Cargo System (ACS) bed racks only
Installation	T-slot, no drilling, minutes
Patent	U.S. Patent 10,259,508
Country of Origin	Designed, engineered, and manufactured in the USA

What's in the Box

Leitner Designs GearPOD HD (48 gallon, diamond-plate aluminum)
Dual-stage powder-coated aluminum mounting brackets
4x TrakLOK nuts and grade 10.9 bolts
Stainless steel reinforced locking latch
2x keys
All mounting hardware
Installation instructions

Pros & Cons

Pros

Side-mount design keeps your truck bed free and opens at chest height for easy access
20% more storage volume than the GearPOD XL at 48 gallons (192 quarts)
CNC-welded 5000 series aluminum and dual-stage powder-coated brackets built for long-term abuse
Dual air-struts, automotive-grade silicone seal, and stainless locking latch deliver premium hardware throughout

Cons

Mounts only to the Leitner Designs ACS bed rack system (other racks void warranty)
Does not fit the ACS Forged for Ford Maverick (use the GearPOD Dual for that vehicle)

Frequently Asked Questions

Will the GearPOD HD fit my truck bed rack?

The GearPOD HD is engineered specifically for the Leitner Designs Active Cargo System (ACS) bed racks. It uses T-slot installation with 4 TrakLOK nuts and grade 10.9 bolts. It will NOT fit the ACS Forged for the Ford Maverick (use the GearPOD Dual instead). Mounting on any non-Leitner rack voids the warranty. Contact us at offroadtents.com if you need help confirming compatibility with your specific ACS rack model.

What is the storage capacity, and what fits inside?

48 gallons (192 quarts) of internal volume. Inside dimensions are 48" wide by 14" deep by 13" tall. That fits recovery gear, camp kitchen essentials, tools, duffels of clothes, awning walls, and overland accessories. Weight capacity inside the box is 150 lbs.

Is the GearPOD HD waterproof?

The GearPOD HD uses an improved automotive-grade silicone seal and is engineered to be as water-resistant as possible. However, Leitner does not guarantee 100 percent waterproof performance due to manufacturing tolerances and varying driving and weather conditions. For items that can be damaged by water, place them in a separate airtight container before storing them inside the GearPOD HD.

Can the GearPOD HD be padlocked for extra security?

Yes. The GearPOD HD ships with a stainless steel reinforced locking latch and 2 keys included. Integrated padlock holes let you add your own padlock on top of the key lock for an additional security layer. Stainless hardware resists corrosion from salt, dust, and weather over the long term.

How long does installation take?

Minutes. The GearPOD HD comes with all required mounting hardware (4x TrakLOK nuts, grade 10.9 bolts) and installs via T-slot on your ACS bed rack with no drilling required. The dual-stage powder-coated brackets bolt straight up, and you are ready to load.

Ready to Upgrade Your ACS Bed Rack Storage?

The Leitner Designs GearPOD HD is the right call when you want premium, side-mount, weather-sealed storage that integrates cleanly with your Active Cargo System bed rack. Add it to your cart and start spec'ing the rest of your build. We are here at offroadtents.com for fitment, ACS rack compatibility, and post-purchase support on every Leitner Designs GearPOD HD we ship.