Every rooftop tent, awning, and piece of recovery gear you want to carry starts with one thing - a solid pair of load bars. The Alu-Cab Load Bar Kit gives you exactly that: two aluminum extrusion load bars with your choice of mounting feet, ready to bolt on and start loading up. No guesswork, no hunting for compatible feet separately. One kit, everything you need.
Available in three lengths - 1250mm (49.2"), 1450mm (57.1"), and 1550mm (61.0") - and three foot profile heights - Low Profile (flat mount), Standard (40mm), and High Profile (60mm) - this roof rack load bar kit covers virtually every vehicle and canopy combination in the overlanding world. Each kit includes 2 load bars, a set of 4 mounting feet, and black plastic end caps.
With a tested load capacity of 662 lbs static and 331 lbs dynamic per bar, these aren't decorative crossbars. They're engineered to carry rooftop tents, awnings, cargo boxes, recovery boards, and anything else your build demands. The unique 3-sided M8 bolt track design gives you mounting flexibility that most load bars simply can't match.
Three Load Bar Lengths - Pick the Right Fit for Your Setup
1250mm / 49.2 Inches
The compact option. The 1250mm load bar is recommended for Alu-Cab Gen 3 series rooftop tents and smaller canopy setups. At 5.7 lbs per bar, it keeps weight minimal while still delivering full load capacity. This is a strong choice for mid-size SUVs and trucks where roof width is tighter or when you want the bars to sit within the vehicle's profile without overhang.
1450mm / 57.1 Inches
The most popular length. The 1450mm load bar fits Alu-Cab Alu-Cabin, Canopy Camper, Contour Canopies, Explorer Canopies, Khaya Camper, and the Icarus, Thor, and Hercules Roof Conversions. At 6.6 lbs per bar, it strikes the ideal balance between coverage area and weight for most full-size overland builds.
1550mm / 61.0 Inches
The extended option. The 1550mm load bar is designed specifically for the ModCAP Canopy roof and wider vehicle applications where maximum crossbar span is needed. At 7.7 lbs per bar, it provides the widest mounting platform in the Alu-Cab load bar range.
Three Foot Profiles - Match Clearance Height to Your Build
The foot profile you choose determines how high the load bars sit above your mounting surface. This matters for cable routing, mounting accessories underneath the bars, and overall height considerations for your vehicle.
Low Profile Feet (Flat Mount)
The lowest possible mounting height. Low profile feet sit the load bars virtually flat against the mounting surface, giving you the most aerodynamic and low-profile setup. Ideal when you want to minimize added vehicle height or when clearance above the bars matters more than clearance below them.
Standard Profile Feet (40mm)
The balanced option. Standard profile feet provide 40mm of raised clearance between the mounting surface and the load bars - enough room for cable routing and light accessory mounting underneath while keeping the overall height practical. This is the most versatile foot profile for the majority of overland load bar setups.
High Profile Feet (60mm)
Maximum clearance. High profile feet raise the load bars 60mm above the mounting surface, providing the most room for accessories, wiring, solar panel clearance, and ventilation underneath. Choose these when your build requires equipment mounted between the roof and the bars, or when you want maximum airflow across the mounting surface.
3-Sided M8 Bolt Track - Mount Accessories Anywhere Along the Bar
Most crossbars give you a flat top surface and that's it. The Alu-Cab load bar features aluminum extrusion with M8 bolt tracks on three sides - top, left, and right. You can slide an M8 bolt or nut into any of the three tracks and secure accessories at any point along the full length of the bar.
This 3-sided track system opens up mounting options that single-track or clamp-style bars can't touch. Mount a rooftop tent on top, an awning bracket on one side, and a light mount on the other - all on the same bar, all adjustable, all secure. It's the kind of versatility that makes the Alu-Cab aluminum load bar system the first choice for serious overlanders who are constantly refining their setups.
Key Features of This Overland Load Bar Kit
Aluminum extrusion construction - lightweight, corrosion-resistant, and incredibly strong
3-sided M8 bolt tracks for versatile accessory mounting on top and both sides
662 lbs (300 kg) static load capacity per bar / 331 lbs (150 kg) dynamic
Available in 3 lengths: 1250mm (49.2"), 1450mm (57.1"), and 1550mm (61.0")
Available in 3 foot profiles: Low Profile (flat), Standard (40mm), and High Profile (60mm)
Kit includes 2 load bars, 4 mounting feet, and black plastic end caps
Bar dimensions: 80mm (3.1") wide x 26mm (1.0") tall
Compatible with Alu-Cab Canopy Camper, Contour, Explorer, Khaya, ModCAP, and roof conversions
Universal fitment for roof racks, canopies, and gutter-mount setups
2x Alu-Cab aluminum load bars (length based on selection)
4x mounting feet (profile based on selection)
Black plastic end caps
Pros and Cons
Pros
3-sided M8 bolt track system lets you mount accessories on the top and both sides of the bar - far more flexible than single-track or clamp-only crossbar designs
662 lbs static / 331 lbs dynamic load capacity per bar handles rooftop tents, awnings, and heavy expedition gear with confidence
Kit includes bars, feet, and end caps together - no hunting for compatible feet or hardware separately
Three lengths and three foot profiles (9 combinations) mean you can precisely match the kit to your vehicle, canopy, and build requirements
Cons
Only available in black - no silver finish option in the kit configuration
Vehicle-specific mounting (gutter clamps, canopy brackets, etc.) depends on your application and may require additional hardware beyond what's included
Frequently Asked Questions About This Load Bar Kit
What comes in each Alu-Cab load bar kit?
Every kit includes 2 aluminum load bars (in your chosen length), 4 mounting feet (in your chosen profile height), and black plastic end caps. Everything you need to mount the bars to your vehicle or canopy.
What is the weight capacity of these roof rack load bars?
Each bar supports 300 kg (662 lbs) static and 150 kg (331 lbs) dynamic. That handles rooftop tents, awnings, recovery gear, and cargo with room to spare. Always consider your vehicle's own roof load rating as well.
Which load bar length do I need for my Alu-Cab canopy?
The 1450mm fits Alu-Cab Alu-Cabin, Canopy Camper, Contour, Explorer, Khaya, and Icarus/Thor/Hercules roof conversions. The 1550mm is designed for the ModCAP Canopy roof. The 1250mm is recommended for Gen 3 series tents and smaller setups.
What is the difference between the three foot profiles?
Low Profile feet mount the bars flat against the surface. Standard Profile feet raise the bars 40mm for cable routing and moderate clearance. High Profile feet raise the bars 60mm for maximum clearance underneath - useful for solar panels, wiring, and airflow.
Can I use these crossbar load bars on a non-Alu-Cab setup?
Yes. While designed to integrate seamlessly with Alu-Cab products, the load bars work on any setup that accepts gutter-mount or bolt-on crossbars. The universal M8 bolt track system is compatible with a wide range of aftermarket accessories and mounts.
Load Up and Head Out
The Alu-Cab Load Bar Kit gives you the foundation for whatever you want to carry and wherever you want to go. Pick your length, choose your foot profile, and build from there.
